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Double Wall Boxes

Constructed with two layers of sturdy corrugated cardboard, our low-cost double-wall boxes ensure that your valuables are securely packed and shielded from the rigours of transportation. Our boxes provide extra protection against bumps, jolts, handling and shipping.

Experience the reliability of double wall protection without the hefty price tag. Invest in our double wall boxes today and enjoy peace of mind with every shipment or move. Quality packaging doesn’t have to break the bank!

Please note all dimensions are internal dimensions of the box (L) x (W) x (H) and not the external dimensions.

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Double wall boxes are durable and reliable packaging solutions designed to provide enhanced strength and protection for a wide range of items during storage, transportation, and shipping. They are constructed using two layers of corrugated cardboard, making them significantly stronger than single-wall boxes. Let’s explore the features, benefits, and common applications of double wall boxes.

  1. Affordability: We understand the importance of cost-effectiveness in today’s market. Our double wall boxes offer unbeatable value without compromising on quality.
  2. Strength and Stability: The double-layered corrugated construction provides added strength and rigidity, ensuring your items remain intact during transit or storage.
  3. Versatility: Whether you’re in the midst of a move, shipping products to customers, or storing goods, our double wall boxes are versatile enough to meet a variety of packaging needs.
  4. Eco-Friendly: Made from recyclable materials, our boxes are not only budget-friendly but also environmentally conscious. Choose a packaging solution that aligns with your commitment to sustainability.

The construction of double wall boxes consists of five main components: two outer layers and one inner layer of flat cardboard, known as liners, and two fluted inner layers that create the characteristic corrugated structure. The fluting acts as a cushioning layer, providing additional strength, rigidity, and impact resistance.

The dual-wall design of these boxes offers superior stacking strength. When stacked, the weight of multiple boxes or objects placed on top is evenly distributed, minimizing the risk of collapse or damage. This stacking capability makes double-wall boxes particularly suitable for warehousing, logistics, and transportation environments where space optimization and efficient storage are essential.

The added strength and rigidity of double wall boxes make them ideal for protecting heavy, fragile, or valuable items. The two layers of cardboard provide a sturdy and robust exterior, ensuring that the contents remain secure and well-protected. These boxes are commonly used for packaging electronics, appliances, automotive parts, glassware, machinery, and other goods that require a high level of protection during transit.

Moreover, double-wall boxes offer excellent resistance to compression and impact. They can withstand rough handling, vibrations, and minor impacts that may occur during shipping or handling. This helps to minimize the potential for product damage and reduce the associated costs and customer dissatisfaction.

Double wall boxes are available in various sizes, allowing businesses to choose the dimensions that best suit their specific packaging needs. They can be customized and adapted by adding partitions, inserts, or foam padding to create compartments within the box, providing additional protection and organization for delicate or multiple items.

Another advantage of double-wall boxes is their versatility and compatibility with different packaging materials. They can be used in conjunction with bubble wrap, packing peanuts, or other cushioning materials to provide an extra layer of protection for sensitive or fragile items. Additionally, double wall boxes can be sealed with adhesive tape or strapping for added security during transportation.

From an environmental perspective, double-wall boxes are typically made from recyclable materials. Corrugated cardboard is biodegradable and can be recycled, reducing waste and promoting sustainable packaging practices. Choosing double wall boxes helps businesses align with eco-friendly initiatives and reduce their environmental footprint.


Bespoke Boxes

If you are looking for bespoke sizes and styles of boxes please click to find out more information on what is available. This guide shows some of the most popular styles. These styles can be combined with many print or plain options.

KB Packaging

Eco80 Custom Tape Free Artwork!

Free Custom Artwork with orders of 20 Boxes of Eco80.