GRP Handrail Systems provide a lightweight, durable and corrosion-resistant solution for creating handrails, pedestrian walkways, platform protection and access barriers in warehouses and industrial environments. Manufactured from Glass Reinforced Plastic (GRP), the modular system combines easy handling with excellent resistance to corrosion and is suitable for demanding indoor and outdoor applications.
KB Packaging supplies a comprehensive range of GRP handrail components, including 50mm GRP tube, posts, elbows, tees, bases, connectors, kick plates and accessories, allowing complete handrail systems to be configured to suit individual applications.
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GRP Handrail Systems provide a lightweight, durable and corrosion-resistant solution for creating safety handrails, pedestrian walkways, platform protection and access barriers in warehouses, factories and industrial environments.
Manufactured from Glass Reinforced Plastic (GRP), these modular handrail systems offer an alternative to traditional steel handrails where low weight, corrosion resistance, low maintenance or non-conductivity are important considerations.
The modular design allows individual GRP components to be combined to create handrail systems around walkways, platforms, access areas and other industrial applications.
KB Packaging supplies a comprehensive range of Warehouse GRP Handrail Systems and components, including 50mm tube, posts, elbows, tees, bases, connectors, kick plates and accessories.
GRP, or Glass Reinforced Plastic, is a composite material manufactured using glass reinforcement within a resin matrix.
GRP is widely used in industrial environments because it can provide a combination of:
These characteristics make GRP particularly useful for handrails and access systems where traditional steel may require additional corrosion protection or more regular maintenance.
Warehouse GRP handrails can be used to create defined pedestrian routes, protect access areas and provide physical separation around operational areas.
The lightweight nature of GRP can make components easier to handle during installation, while the material’s resistance to corrosion makes it suitable for environments where moisture or corrosive conditions may be present.
Applications can include:
One of the key benefits of a modular GRP handrail system is the ability to create different configurations using individual components.
A typical system can include:
This allows the system to be configured around different walkway, platform and access requirements.
KB Packaging’s current GRP handrail range is based around 50mm diameter GRP tube, with compatible fittings and components available throughout the system.
The tube provides the main horizontal and vertical elements of the handrail system and can be combined with the appropriate posts and fittings to create different configurations.
This modular approach means that customers can purchase the components required for their particular installation rather than relying on a single pre-configured system.
The GRP tube forms the main rail and supporting elements of the system.
Its lightweight construction makes it easier to handle than many traditional steel alternatives.
Posts provide vertical support and connect the handrail system to the floor or supporting structure.
End, intermediate and corner configurations can be used to create different layouts.
Elbow fittings allow the handrail to change direction around corners and access areas.
Tees and connectors allow multiple sections of handrail to be joined together, providing flexibility when creating more complex configurations.
Base feet provide the connection between the GRP handrail and the supporting floor or structure.
The appropriate fixing method should always be selected according to the installation requirements and manufacturer’s recommendations.
Kick plates can be incorporated into appropriate installations to provide additional protection at the base of the handrail system.
KB Packaging currently supplies 100mm x 14mm x 5.8m GRP kick plates within the range.
GRP is considerably lighter than many steel alternatives, making components easier to transport, handle and install.
This can be particularly useful where components need to be carried into difficult-to-access areas.
One of the key advantages of GRP is its resistance to corrosion.
Unlike conventional steel, GRP does not rust, making it suitable for environments where exposure to moisture or corrosive substances is a consideration.
GRP does not require the same type of corrosion treatment as conventional steel handrails.
This can make it an attractive option for installations where minimising maintenance is important.
GRP is electrically non-conductive, making it suitable for certain applications where electrical conductivity needs to be avoided.
The suitability of the system should always be assessed for the specific electrical application.
The system uses individual components that can be combined to create different configurations.
GRP handrails are commonly available in high-visibility finishes, making them suitable for industrial environments where clear visual identification is desirable.
GRP is particularly useful in demanding environments where resistance to corrosion and low maintenance are important.
Potential applications include:
The actual suitability of GRP will depend on the specific resin, reinforcement, environment and application.
GRP walkway handrails can be used to provide a physical boundary around pedestrian routes and access areas.
They can be configured around:
The modular system allows straight sections to be combined with corners, posts and other fittings to follow the required layout.
GRP is particularly useful for platform and access applications where corrosion resistance and low maintenance are important.
A modular system can be configured around the perimeter of a platform using appropriate posts, rails, fittings and kick plates.
Before installation, the system should be assessed against the requirements of the specific platform and application, including any applicable loading, guarding and access requirements.
One of the major advantages of GRP is its resistance to corrosion.
This makes GRP handrails particularly attractive for environments where steel may require additional protective coatings or regular maintenance.
Potential applications include:
GRP can be used around water treatment and wastewater facilities where exposure to moisture is unavoidable.
GRP can be suitable for certain chemical environments, subject to confirmation of the material’s chemical resistance against the substances present.
GRP’s corrosion resistance can make it suitable for certain coastal and marine applications.
GRP can be used in many external industrial applications where weather exposure is a consideration.
The exact suitability should always be confirmed against the manufacturer’s technical data for the specific environment.
KB Packaging supplies both GRP and steel handrail systems, allowing customers to select the material most appropriate for their application.
| Feature | GRP Handrail | Steel Handrail |
|---|---|---|
| Weight | Lightweight | Heavier |
| Corrosion resistance | Excellent | Depends on finish |
| Maintenance | Low | Depends on finish |
| Electrical conductivity | Non-conductive | Conductive |
| Strength | Excellent | Excellent |
| Outdoor applications | Excellent | Depends on coating |
| Chemical environments | Potentially excellent | Depends on coating/material |
| Installation handling | Easy | Heavier |
GRP can therefore be particularly attractive where corrosion, maintenance or weight are important considerations.
Yellow steel provides a robust and highly visible solution for warehouse environments.
GRP provides many of the same benefits while offering additional advantages such as low weight and corrosion resistance.
View Warehouse Yellow Steel Handrail Systems →
GRP handrails can be used to create clearly defined pedestrian routes within warehouses and industrial environments.
Applications can include:
A physical handrail can help establish a clear boundary between pedestrians and operational areas.
Where forklifts or other vehicles present an impact risk, however, a purpose-designed crash barrier should be considered.
View Warehouse Steel Crash Barrier Systems →
Warehouses can benefit from GRP handrails where corrosion resistance, low maintenance or lightweight construction are important.
They can be used around:
The high-visibility finish can also make the handrail easier to identify within busy warehouse environments.
Before selecting your system, consider:
Determine whether the handrail is required for a walkway, platform, access area, machinery area or another application.
Consider exposure to:
Measure the total length required and identify corners, junctions and access points.
Determine the number of posts, elbows, tees, bases and other fittings required.
Confirm the supporting floor or structure is suitable for the proposed fixing arrangement.
For safety-critical applications, confirm the system meets the required design and loading requirements for the installation.
Measure the total length of handrail required.
Record any changes in direction requiring elbows or corner fittings.
Allow for the required end, intermediate and corner posts according to the system specification.
Determine whether gates or openings are required.
Choose the appropriate mounting and base components for the installation surface.
Consider kick plates or mesh infill where required by the application.
Confirm the complete system is appropriate for the intended environment and application before installation.
KB Packaging supplies GRP Handrail Systems for warehouses, factories, industrial sites and demanding commercial environments throughout the UK.
Our modular range includes 50mm GRP tube, posts, elbows, tees, bases, connectors, kick plates and other components, allowing customers to configure a system around their specific requirements.
GRP provides an excellent alternative to traditional steel where low weight, corrosion resistance, low maintenance or non-conductivity are important considerations.
Whether you need a GRP handrail for a warehouse walkway, industrial platform, access area or demanding outdoor environment, our range provides the components needed to create a modular system.
Browse our Warehouse GRP Handrail Systems above or contact KB Packaging to discuss your requirements.
GRP handrail systems are modular handrail and guarding systems manufactured from Glass Reinforced Plastic. They are used for walkways, platforms, access areas and other industrial applications.
GRP stands for Glass Reinforced Plastic. It is a composite material incorporating glass reinforcement within a resin matrix.
GRP handrails are lightweight, corrosion resistant, low maintenance and non-conductive, making them suitable for a wide range of industrial applications.
Yes. GRP handrails can be used in warehouses for pedestrian walkways, access areas, machinery protection and other applications where their material properties are appropriate.
GRP can be suitable for outdoor applications, particularly because of its corrosion resistance. However, the exact specification should be checked against the manufacturer’s technical information for the intended environment.
It isn’t accurate to say one is universally stronger. GRP and steel have different mechanical properties and the correct system should be selected according to the required loading and application.
GRP can offer good resistance to many corrosive environments, but chemical resistance depends on the specific resin and chemicals involved. The manufacturer’s chemical-resistance data should be checked before installation.
A standard GRP handrail should not automatically be considered a vehicle-impact barrier. Where forklift impact protection is required, a purpose-designed steel crash barrier system should be considered.
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