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Double Wall Boxes

Constructed with two layers of sturdy corrugated cardboard, our low-cost double-wall boxes ensure that your valuables are securely packed and shielded from the rigours of transportation. Our boxes provide extra protection against bumps, jolts, handling and shipping.

Experience the reliability of double wall protection without the hefty price tag. Invest in our double wall boxes today and enjoy peace of mind with every shipment or move. Quality packaging doesn’t have to break the bank!

Please note all dimensions are internal dimensions of the box (L) x (W) x (H) and not the external dimensions.

Looking for bespoke sizes? Bespoke Boxes

Showing all 53 results

Showing all 53 results

Double Wall Boxes – Strong, Reliable & Cost-Effective Packaging

Our double wall cardboard boxes are built to provide maximum protection and durability for products during storage, transportation, and shipping. Manufactured with two layers of corrugated board, these boxes offer significantly more strength and rigidity than single-wall alternatives—making them the go-to packaging choice for heavy, fragile, or valuable goods.

Ideal for use in eCommerce, logistics, manufacturing, warehousing, and removals, double wall boxes offer exceptional performance across a wide range of industries.


Why Choose Our Double Wall Boxes?

✔ Superior Strength & Protection
Constructed with two outer liners and two fluted inner layers, the double wall design delivers enhanced impact resistance and crush strength, safeguarding your goods from damage in transit or storage. The robust structure also makes them ideal for stacking, reducing the risk of box collapse in warehouses or delivery vehicles.

✔ Versatile & Adaptable
Whether you’re shipping electronics, automotive parts, glassware, or bulky items, these heavy-duty cardboard boxes provide a reliable solution. They can be combined with dividers, foam inserts, bubble wrap, or other protective materials for extra cushioning or compartmentalization.

✔ Eco-Friendly Materials
Our double wall boxes are made from recyclable, biodegradable corrugated cardboard, making them a sustainable packaging choice for businesses committed to reducing their environmental footprint.

✔ Cost-Effective Quality
We offer competitive pricing on a wide selection of stock sizes without compromising quality. These boxes are a smart investment for companies seeking value, performance, and protection in one package.


Construction & Performance

Each box features five components: two outer liners, a central liner, and two layers of fluted paper between them. This corrugated structure acts as a built-in cushion, offering excellent resistance to compression, vibration, and shock. The result is a box that performs under pressure—literally.

Their stacking strength also allows for space-efficient storage, making them ideal for logistics and warehouse environments where organization and vertical storage are critical.


Common Applications

  • Shipping heavy or fragile items

  • Long-distance transportation and export packaging

  • Warehouse and storage stacking

  • Removals and relocation packaging

  • Industrial and commercial packaging requirements


Sizes & Customisation

Available in a wide range of stock sizes—including large and small dimensions—you’ll find a box that fits your needs. We can also help you customize boxes with partitions, inserts, or protective layers depending on your product type and handling requirements.


Make Packaging Simple & Secure

Choose KB Packaging’s double wall boxes for strong, sustainable, and reliable protection. Whether you’re sending out a single fragile item or managing high-volume shipping operations, our heavy-duty boxes are designed to deliver.

Packaging materials including a corrugated cardboard box, packaging tape, kraft paper, postal packaging, and void fill materials used for packing and shipping products.

Beginner’s Guide To Packaging Materials

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Top 5 Common Packaging Problems (and How to Solve Them)

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Royal Mail & Evri Box Size Guide

Find the Right Cardboard Box for Royal Mail and Evri Deliveries Choosing the correct cardboard box size can significantly reduce your shipping costs and help avoid courier surcharges. Whether you’re sending products through Royal Mail or Evri, selecting a box that fits within the correct parcel category ensures you only pay for the space you […]
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Different Types of Tape Used in Fulfilment & eCommerce Centres

Packaging Tape for Fulfilment & eCommerce In high-volume fulfilment and eCommerce environments, tape is often overlooked as a simple consumable. In reality, it plays a critical role in packing efficiency, product protection, and overall operational performance. Small decisions around tape selection can directly influence packing speed, material usage, and even damage rates in transit. This […]
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How the Current Packaging Environment Changes Supplier Value

The Current Packaging Environment: Why Working With the Right Supplier Matters More Than Ever For many businesses, packaging used to be a background decision. Boxes arrived, tape was available, and materials were reordered when stock ran low. That landscape has changed. Today’s packaging environment is shaped by volatility, tighter margins, sustainability pressure, and rising operational […]
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What Warehouse & Operations Managers Should Prepare For

What Operations and Warehouse Managers Should Be Preparing For For operations and warehouse managers, the operating environment has changed. Cost pressures are more volatile, supply chains are less predictable, and environmental responsibility now sits firmly within day-to-day operational decision-making. The causes behind these shifts are complex, but the impacts are clear, and they’re felt most […]
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Supply Chain Efficiency at the End of The Line

End of Line Packaging Is a Supply Chain Decision End‑of‑line packaging is where products are sealed, protected and prepared for storage or distribution. It is the final physical interaction before goods leave your control, and one of the most influential. Poor end‑of‑line packaging doesn’t usually cause one obvious failure. Instead, it creates friction: Products take […]
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How Packaging Problems Drive Hidden Costs

The Cost of Packaging Problems in Your Supply Chain (and How to Prevent Them) Packaging is involved in every stage of the supply chain, yet it’s often treated as a final step. When packaging isn’t fit for purpose, the impact is rarely obvious at first. Instead, small inefficiencies build quietly, creating delays, disruption, and avoidable […]
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Top 5 Packaging Products Every Fulfilment Operation Should Use

Best packaging products to use within fulfilment In high‑volume fulfilment environments, packaging decisions directly impact speed, accuracy, labour costs and damage rates. The best packaging products aren’t just about protection, they actively improve workflow and consistency across the packing line. Here are the top five packaging products that deliver the biggest efficiency gains in fulfilment […]
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Paper Tape vs Plastic Tape: Side‑by‑Side Comparison

Choosing the right packaging tape might seem like a small decision, but it has a big impact on your costs, efficiency, sustainability goals, and customer perception. Two of the most common options—paper tape and plastic tape—each come with their own strengths and trade‑offs. In this guide, we’ll break down the differences to help you decide […]
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